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Mohamed KOURCHAL

BARCELONE

En résumé

DOMAINES
• 30 années de : E.P.C & et maintenance des complexes et unités de production: oil & gas, pétrochimie, chimie lourde, centrales électriques,fertilizants, cimenteries...
• Connaissances sur : turbines á gaz et á vapeur (G.E - MAN -KKK -MITSUI...) –compresseurs axiaux,centrifuges & alternatifs (NUOVO PIGNON - KOBELCO - MAN - KAWASAKI – turbo-soufflantes – turbo-expanders -Fours et sécheurs rotatifs( POLISSIUS-FLSmith-KAWASAKI – Tambours sécheurs et granulateurs(COMESSA-COMSPAIN) – Broyeurs, refroidisseurs des produits solides - Pompes –Systémes hydrauliques - Echangeurs Thermiques –Moteurs thermiques—Garnitures mécaniques - méthode PERT…
FONCTIONS
• Gestion du partenariat , de la sous-traitance et l’interface entre les disciplines.
• Gestion du montage et elaboration des procedures de :pre-commissioning; commissioning & mise en route.
• Gestion de la maintenance: calcul des couts, élaboration des planning - T.P.M - GMAO – Cercle de qualité.
• Consultant pour l’ingenierie des machines tournantes.
• Elaboration des Docs ( SP /SR/MR/TBT) pour achats des machines tournantes .
• Connaissances des codes et normes internationaux des machines tournantes : API – ASTME –AINSI..


Mes compétences :
mechanical works scheduling
total productive maintenance
technical assistance
Transaction Processing Monitor
Rotating Equipment
management of partnerships and subcontractors
maintenance of onshore complexes and plants: oil
curative scheduling
conformity management
Heat Exchanger
Cathodic Protection

Entreprises

  • TECHNIP Milton Keynes - Lead rotating equipment engineer

    2012 - maintenant : Lead rotating equipments engineer at TECHNIP IBERIA -Barcelona -Spain in : Survey rehabilitation project of oil & gas refineries of Port Harcourt & Warry in Nigeria ,to restore their production capacities to their name plate values and also debottleneck the refineries to achieve higher production capacities.
    The project concerns more than 2.000 rotating equipments of the refineries units ( process - power stations - petrochemical -utilities...)
  • Technip - Engineer

    Paris 2012 - maintenant Lead rotating equipments engineer in : Survey rehabilitation project of oil & gas refineries of Port Harcourt & Warry in Nigeria ,to restore their production capacities to their name plate values and also debottleneck the refineries to achieve higher production capacities.
    The project concerns more than 2.000 rotating equipments of the refineries units ( process - power stations - petrochemical -utilities...)
  • COMSPAIN XXI Company - Rotating Equipment Project Manager

    2010 - 2012 COMSPAIN XXI Company -Madrid -Spain in several projects of fertilizers in : Morroco - Egypt - Algeria - Arabia Saudi - Uzbikistan...
    Management of projects in phases: equipment's reception; onsite fabrication & erection; technical assistance to assemblies; alignments; adjustments and testing of rotating machinery: driers; drums; granulators; coater drums; reducers and ventilators. Static equipment: fluid bed coolers & cyclones... pre-commissioning; commissioning and start-up (total workers: 100)
  • COMSPAIN XXI-Madrid -  Rotating Equipment Project responsible

    2010 - 2012 Rotating Equipment Project responsible in several projects of fertilizers plants in : Morroco - Egypt - Algeria - Arabia Saudi - Uzbikistan...
    Management of projects in phases: equipment's reception; onsite fabrication & erection; technical assistance to assemblies; alignments; adjustments and testing of rotating machinery: driers; drums; granulators; coater drums; reducers and ventilators. Static equipment: fluid bed coolers & cyclones... pre-commissioning; commissioning and start-up .
  • Dragados Gulf-Intecsa Ingeniería Industrial - Construction manager

    2009 - 2010 Construction & Pre-commissioning Manager of a fertilizers complex(DAP/MAP) project; customer: MA'ADEN in Saudi Arabia. Duties: *managing & following-up mechanical erections; *supervising fabrication of machinery; pre-commissioning; commissioning & start-up plans. Training of customer's staff .
  • Construction & Pre-commissioning - Manager of a fertilizers

    2009 - 2009 : Construction & Pre-commissioning Manager of a fertilizers complex(DAP/MAP) project; DRAGADOS GULF / INTECSA Company; customer: MA'ADEN in Saudi Arabia. Duties: *managing & following-up mechanical erections; *supervising fabrication of machinery; pre-commissioning; commissioning & start-up plans. (Project budget: $500 millions) for training of customer's personnel (total number of workers: 700).
  • TECNICAS REUNIDAS - Mechanical Engineer

    Madrid 2008 - 2009 : TECNICAS REUNIDAS -INITEC plantas industriales
    boosting gas stations' project in: tin foue tabenkourt , (Sahara of ALGERIA), customer: the consortium SONATRACH + TOTAL + REPSOLY PF: duties: mechanical works scheduling & supervising; *technical assistance to an assembly; alignment; adjustments; testing of gas turbines & gas compressors; pre-commissioning; commissioning and start-up of stations; training of customer's staff.
  • TECNICAS REUNIDAS Company - Mechanical Engineer

    2008 - 2008 boosting gas stations' project in: tin foue tabenkourt and raour khrouf, (Sahara of ALGERIA). TECNICAS REUNIDAS Company, customer: the consortium SONATRACH + TOTAL + REPSOLY PF: duties: mechanical works scheduling & supervising; *technical assistance to an assembly; alignment; adjustments; testing of gas turbines & gas compressors; pre-commissioning; commissioning and start-up of stations; training of customer's personnel (Project budget: $375 millions) total number of workers: 500. ;
  • MANTECNOS Company - Mechanical Site Manager

    2003 - 2007 MANTECNOS Company, Barcelona. Subcontractor of plant's projects of: oil & gas; petrochemicals; chemicals; power stations and cement... Duties: technical & economic studies of projects - preparing staff, tools & materials; commercial relations with customers; (total number of workers: 250).
  • KAWASAKI HEAVY INDUSTRIES ltd - Mechanical Engineer

    2003 - 2007 Mechanical Engineer of a cement plant projec s;. Customer: LAFARGE- ASMAR -CIMAR ; duties: mechanical works scheduling; *coordination between subcontractors; punch lists & non conformity management; *pre-commissioning; commissioning & start-up of plant; training of customer's staff
  • KAWASAKI HEAVY INDUSTRIES - Senior Mechanical Engineer

    2001 - 2003 a cement plant project; company: KAWASAKI HEAVY INDUSTRIES. Customer: LAFARGE-ASLAND; duties: mechanical works scheduling; *coordination between subcontractors; punch lists & non conformity management; *pre-commissioning; commissioning & start-up of plant; training of customer's personnel (Project budget: $180 millions) total number of workers: 460.
  • SERTEP Company - Projects Manager

    1998 - 2001 Subcontractor of plants projects of: OIL & GAS; petrochemical; chemical; power stations & cement... Duties: management of projects in all phases of EPC; *technical & economic studies; *commercial relations' with customers; (total number of workers: 200).
  • SERTEP - Projects Manager

    1998 - 2003 plants projects : OIL & GAS; petrochemical; chemical; power stations (combined cicle & others) & cement ... Duties: management of projects in all phases of EPC; *technical & economic studies; *commercial relations' with customers.
  • Group OCP - Mechanical Maintenance Manager

    1989 - 1998 : of phosphoric acid; sulfuric acid & fertilizers production units in a chemical complex: JORF LASFAR -Morocco -( world leader); duties: develop and maintain maintenance strategies; *managing mechanical staff (160 persons); economic & technical projects' studies for revamping or restoring of units production; *develop and implement procedures to monitor equipment's availability and reliability; *purchase parts and materials; *maintenance preventive & curative scheduling; *H.S.E. managing; Total Productive Maintenance (T.P.M.) & quality circle advisers.
  • Group office cherifien de phosphate - Mechanical maintenance manager

    1989 - 1998 Jorf Lasfar chemical complex of the O.C.P group -
    World leader of phosphoric acid, sulphuric acid & fertilizers production
    Mechanical maintenace manager

    . Economical & technical project's studies for rovamping & restoring of Units production-
    - Maintenance preventive & curative scheduling;
    - Total Productive Maintenance (T.P.M.) & quality circle adviser. ;
    - Spart parts purchase.
  • O.C.P - Mechanical Project Engineer

    1987 - 1989 World leader of phosphoric acid, sulphuric acid & fertilizers production
    Mechanical Project Engineer

    * Prepare technical documentation for mechanical equipments purchase. ;
    * Mechanical works scheduling & supervising ;
    * Pre-comissioning /commissioning /start-up ;
    * The project budget: (1 billion $) was realized in 3 phases as follow :
    04 fertilizers units (DAP-TSP-MAP-NPK) realized by
    LANGUAGES :
    French: (fluently); English: (high level); Spanish: (fluently) & Arab: (fluently)
  • JORF LASFAR - Project Mechanical Engineer

    1987 - 1989 JORF LASFAR chemical complex of the O.C.P group in Morocco (world leader of phosphoric acid,sulphuric acid & fertilizers production). (Project budget: 1 billion $ ) total workers: 800. Main duties : *mechanical works scheduling & supervising *coordination between subcontractors; pre-commissioning; commissioning & station start-up.
    The project was realized in 3 phases as follow :
    Realization of 04 fertilizers production units (DAP-TSP-MAP-NPK); realized by
    SPOKEN AND WRITTEN LANGUAGES :

    French: (fluently); English: (high level); Spanish: (fluently) & Arab: (fluently)
  • O.C.P - Mechanical Project Engineer

    1985 - 1987 World leader of phosphoric acid, sulphuric acid & fertilizers production
    Mechanical Project Engineer

    * Prepare technical documentation for mechanical equipments purchase. ;
    * Mechanical works scheduling & supervising ;
    * Pre-comissioning /commissioning /start-up ;
    * The project budget: (1 billion $) was realized in 3 phases as follow :
    Cicle combined Power station project -220mw - 03 turbo-generators; realized by GEC-ALSTOM
  • JORF LASFAR - Project Mechanical Engineer

    1985 - 1987 JORF LASFAR chemical complex of the O.C.P group in Morocco (world leader of phosphoric acid,sulphuric acid & fertilizers production). (Project budget: 1 billion $ ) total workers: 800. Main duties : *mechanical works scheduling & supervising *coordination between subcontractors; pre-commissioning; commissioning & station start-up.
    The project was realized in 3 phases as follow :
    ; FIVE CAIL BABCOCK; SADESPA...
    Realization of power station project of 03 turbo-generators; realized by GEC
  • O.C.P - Mechanical Project Engineer

    1983 - 1985 World leader of phosphoric acid, sulphuric acid & fertilizers production
    Mechanical Project Engineer

    * Prepare technical documentation for mechanical equipments purchase. ;
    * Mechanical works scheduling & supervising ;
    * Pre-comissioning /commissioning /start-up ;
    * The project budget: (1 billion $) was realized in 3 phases as follow :
    08 phosphate grinding units - 08 sulphur melting units - 06 sulphuric acid units; 08 phosphoric acid units. Realized by: MITSUI ; SPIE - BATIGNOLLE; STEIN INDUSTRY; F.C.B; SADESPA...
  • JORF LASFAR - Project Mechanical Engineer

    1983 - 1985 JORF LASFAR chemical complex of the O.C.P group in Morocco (world leader of phosphoric acid,sulphuric acid & fertilizers production). (Project budget: 1 billion $ ) total workers: 800. Main duties : *mechanical works scheduling & supervising *coordination between subcontractors; pre-commissioning; commissioning & station start-up.
    The project was realized in 3 phases as follow :
    Realization of productions units of: - 08 phosphate grinding units - 08 sulfur melting units -
    06 sulfuric acid units; 08 phosphoric acid units. realized by: MITSUI ENGINEERING; SPIE

Formations

  • ECOLE MAITRISE MINIERE DU GROUPE OCP EMM G.O.C.P YOUSSOUFIYA (Youssoufia)

    Youssoufia 1981 - 1983 Bachelors Degree
  • Ecole De Maîtrise (Youssoufia)

    Youssoufia 1980 - 1983 Bachelors Degree

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